Klima Alfa offers ENVIRONMENTAL test chambers that are used to simulate an environment or combination of environments under laboratory
controlled conditions that duplicate or exaggerate the effects found
in actual service. They assist the engineer and scientist in exploring
the effects of equipment and in developing equipment for resistance
to the many environmental forces.
The acceptance of and demand for environmental simulation
facilities result from the following factors: (1) parallel and reproducible
tests can be made, (2) equipment being tested can usually
be observed and analyzed during testing, and (3) supporting equipment
requirements are reduced to a minimum. Field testing and
product development costs are reduced, lead time required for completion
of product development is shortened, and most desirable
reliability features can be incorporated in the original manufacture
of the product.
Klima Alfa Environmental test chambers are used not only to determine the
performance of mechanical and electrical equipment, but for certain
tests on personnel as well. Personnel testing includes (1) checking
protective equipment and clothing, (2) altitude and space procedures
indoctrination, and (3) studying physiological and psychological
effects.
Temperature Chambers. These are used for (1) temperature
soaks at high and low extremes, (2) temperature shock testing in
which the part is subjected to rapid high and low temperature
cycling, and (3) programmed cycling in which the parts are
subjected to repetitive expansion and contraction stresses and
breathing.
Humidity Chambers. These may involve simply exposing the
equipment to a constant humidity level, or cycling, wherein the temperature
and relative humidity are varied. Cycle testing induces
breathing and condensation within the parts tested. Subcooling may
also be used to produce icing conditions.
COOLING SYSTEMS
Temperature reduction in test chambers are accomplished by
both mechanical refrigeration systems and the use of expendable
refrigerants. Both methods are used directly or in conjunction
with secondary heat transfer fluids.
Mechanical Refrigeration
Mechanical refrigeration system uses vapour compression with a working medium as refrigerant.The system includes a compressor condenser expansion valve and an evaporator to complete the cycle.
Expendable Refrigerants
Expendable refrigerants, such as dry ice, liquid carbon dioxide,
liquid nitrogen, liquid helium are used for producing low temperatures in environmental chambers.
Sublimation of dry ice within the chamber, chilling brine for
circulation through heat exchangers, or direct expansion of the liquids
within the test space are common expendable refrigerant methods.
Liquid nitrogen, liquid helium, and other cryogenic liquids
work particularly well below the temperature range of mechanical
refrigeration systems.
The advantages of expendable refrigerants in environmental test
equipment are reduced initial cost, basic simplicity, reduced weight
and size of the chamber, and the ability to produce very rapid pulldown
rates to low temperatures. Disadvantages include higher operating
costs, the need for a reliable source of expendable refrigerants,
the potential personnel hazard resulting from the absence of oxygen
when the air is displaced in the test space, and the possible detrimental
effect of submerging the tested product in the gas or liquid of
an expendable refrigerant which is expanded directly into the test
space.
HEATING SYSTEMS for Environmental chambers
Electric heat is most commonly used in environmental chambers.
Prime or extended surface, tubular, or strip heaters are suitable
for circulating airstream systems. This method is a
conduction or convection type of heating used to duplicate conditions
in storage, in transportation, and when a protective housing is
provided around equipment. With proper precautions, open
nichrome, strip, or coil wire heaters is used; they offer the
advantages of a rapid response because of their low thermal mass.
All types of electric heaters require proper insulation and protection
against moisture. Generally speaking, temperature test chambers
(dry-bulb control) may use open wire resistance heaters,
although condensation at low temperatures may produce excessive
moisture and corrosion on the heaters.